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OpEx Group
OpEx Group

Best Practice

Most 8D, A3 and DMAIC reports describe problems very well. Far fewer actually discover confirmed cause

💡 Why do so many Root Cause Analyses fail to identify the real cause? In many organizations, chronic process problems are still investigated using: brainstorming fishbone diagrams 5 Whys process mapping FMEA correlation analysis expert opinions comparisons between “good” and “bad” parts All of these approaches can generate hypotheses. But hypotheses are not knowledge. Most […]
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Case study – DoE in steel stamping process

The process of stamping stainless steel housing components for large household appliances had a very high level of waste. Numerous optimization measures were taken, but the average reject rate remained around 20%, and the variation between subsequent production shifts was very high. While nearly flawless production runs were observed, there were also those with defects […]
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