Robust Engineering allows to adjust Client Voice properly to technique requirements by optimizing products or processes functionality, so that it become resistant for whole spectrum of events, which can appear and which we can not control. It?s usage and development of methods initiated by Japanese engineer Genchi Taguchi. RE allows to perform experiments and test prototypes by studying many factors at the same time and evolving their influence on results. It allows to identify those variables, which in significant way affects process, but are beyond our control. Robust Engineering is revolutionary approach to engineering and designing which is one of the most important pillars of embedding quality into the product.
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After finishing the training participants will know:
- What kind of information should be gathered to design new products /processes which will fulfill all requirements and be resistant for broad spectrum of conditions from the first time
- What and how to measure to gain all necessary information
- How to simplify construction of product in order to reduce its costs
- How to manage noises in experiment to make developed solutions resistant to changeable conditions in which process or product will function in the future
- How to verify correctness of drawn conclusions
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DAY 1 |
FORM OF EXECUTION | ||
|---|---|---|---|
| Comparing various approaches to experimentation (OFAT, ALLFAT, Trial & Error i DoE) | lecture | ||
| Experiments planning: Measurement System Evaluation, factors and their levels selection, what should be measured during experiment and what circumstances should be taken into consideration before it will start | lecture + case study | ||
| Full Factorial Design: construction and analysis | lecture + case study + Minitab |
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DAY 2 |
FORM OF EXECUTION | ||
|---|---|---|---|
| Fractional Design: construction and analysis | lecture + case study + Minitab | ||
| Analysis and conclusions: what makes conclusion drawn from experiment works out in production practice? | lecture + practical exercise | ||
| Exercise during which participants individually performs and analyse series of following experiments | practical exercise |
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DAY 3 |
FORM OF EXECUTION | ||
|---|---|---|---|
| Robust Engineering ? basic concepts and assumptions, Taguchi Robust Engineering Process | lecture | ||
| Aspirin ? in groups participants perform experiments and compare achieved results. Why do they differ and which one is appropriate? ? discussion. Introduction to noise management as Robust Engineering base | lecture + practical exercise | ||
| Noise management strategies, introduction to Factor Relationship Diagram, FRD | lecture + practical exercise |
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DAY 4 |
FORM OF EXECUTION | ||
|---|---|---|---|
| Coptermania: in groups participants perform experiments according to four drafts: Repeats, Replicates, Blocking, Taguchi Inner Outer Array, Whole Plot/Split Plot Design | practical exercise | ||
| Diagnostic and reduction of special causes influence on experiment’s result | lecture + Minitab |