OpEx Group
OpEx Group

Production processes

We will help you reduce variation of production processes, and increase the level of quality and productivity.

Traditional look at productivity, especially in production environment, is based on fulfilling assumed plan and comparing results to specifications, which separate products on good and bad ones. In opposition to this approach, we propose working on reduction of variation, which exists in every process and its influence on costs and quality of produced articles is usually underestimated or even ignored. Absorbed by work and completing assumed schedules, we often forget, that it is variation what is generating out costs.

Doradztwo optymalizacja procesów i produktów

YOUR PROFITS

Optimization of production processes: costs, quality, capacity
Management based on facts
Effective and systematized problem solving
Shorter time of reaction on appearing problems
Reduction of clients’ complains
Reduction of number of failures, improvement of quality level in every production area
Productivity growth, optimization of resources usage
Increase of whole staff commitment and motivation

Our services

Creation of problem solving concept and its implementation in production areas
KAIZEN WEEK for variation
Definition and implementation of the system for managing business indexes on shopfloor level
Implementation of Statistical Process Control methodology
Lean management system for laboratories and measurements – measurement systems definition and evaluation
Reactionary projects in all production areas (Problem Solving): reduction of failures and complaints
Optimization programs: costs reduction, process parameters optimization, increasing capability and productivity
Engineers development program
Implementation of 5S and TPM
Set-up time reduction (SMED)
Designing lines and cells for one-piece-flow
Implementation of pull system (Kanban)
Lean material delivery (Milkrun)
Design of lean value streams (VSM, Value Stream Mapping)
Production planning and leveling
Factory planning focused on flow